By Natalie Tucker
When your customer orders several items at once, packaging becomes more than just containment — it’s about
protection, branding, and presentation. Getting it right ensures every item arrives intact, every customer feels
valued, and your unboxing becomes part of your brand story. Here are five refined tips from DIYPack to help you pack
multiple items in a mailer box with care, efficiency, and style.
1. Plan Your Packing Strategy Before You Start
Effective packing begins with a layout. Before filling the box, examine all items — shapes, fragility, weight —
and sketch a rough plan. Identify which items need extra padding, which can lie flat, and how to stack items to
maximize space while avoiding pressure points or stress on delicate pieces.
2. Prioritize Weight and Size Order
Place heavier, bulkier items at the bottom of the box to create a stable base. Lighter items go closer to the
top. This positioning reduces shifting during transport and helps avoid damage from pressure or crushing. For
very heavy items, consider reinforcing the bottom of the box or investing in stronger flute sizes available at
DIYPack for larger boxes.
3. Separate and Cushion Each Item Properly
Each product should be independently wrapped or lined to prevent rubbing or collisions. Use sustainable void fill
such as recycled paper, molded pulp, or kraft inserts between items. Where gaps exist, fill with cushioning
material — while avoiding excessive packing that results in bulging sides. Snug, well-structured packing keeps
everything safe without wasting materials or increasing box size unduly. Have an order larger than 1,000? Contact us to talk about how we can help with kraft inserts.
4. Keep Box Size and Flute Strength Optimized
Right-sized packaging isn’t just better for the environment — it’s better for your bottom line. At DIYPack, boxes
are adjusted in flute size based on square footage to ensure strength without excess bulk. Choose a box that’s
just big enough to hold your items and necessary cushioning. Oversized mailer boxes add cost, allow more
movement, and may degrade unboxing impact.
5. Verify Every Order Before Sealing
Take the time to inspect the contents before sealing the mailer. Cross-reference against the order summary to
ensure nothing is missing. Check that everything is cleanly wrapped, aligned correctly, and protected. A final
inspection helps reduce returns and build customer trust in your reliability and attention to detail.
Why These Tips Matter for Your Brand’s Reputation
Quality packaging signals professionalism. When all items arrive safely and beautifully presented, your
customer’s experience extends beyond the product itself. They share unboxings, remember your brand, and are more
likely to become repeat buyers. With DIYPack’s range of corrugated mailer boxes, design tools, and
sustainability features, you have everything you need to make packaging a strategic asset, not just a necessity.
Ready to Pack Multiple Items with Confidence?
Design the your box, create your design, and preview it all in DIYPack’s Online Design Studio - then ship
with confidence.
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About the Author
