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Mailer Box

A  mailer box is a tried-and-true e-commerce box for subscriptions, influencer/corporate gifts, sales kits, and more. Get creative with how you want consumers to receive your custom-designed mailer. Custom-designed mailer boxes add extra value to your product and enhance your brand.

Mailer Box Product Details

We offer an array of options for customizable mailer boxes so you can create a box that perfectly resembles your brand identity and offers ultimate functionality. From inks to materials and sizes, choose what you prefer and design the perfect box. 

Why Choose Custom Mailer Boxes?

Mailer boxes, also known as subscription boxes (Roll End Front Tuck – REFT), are gifts that keep on giving. This box is the perfect option to use for subscriptions, gifts and e-commerce goods. Its stylish, durable design makes the box suitable to ship as is and does not require any additional outer shipping material — when your customers receive your box, your unique design will be front and center. It's easy to make a lasting impression with personalized mailer boxes. 

Custom design mailer boxes are a stylish yet simple packaging solution, as our online design studio makes it easy to create a gorgeous box, and you don't need tape or glue to assemble these boxes. 

Inks


Our digital printing process uses a CMYK color model with an extended color gamut for a wider range of color-matching possibilities. We capture and recycle unused or leftover ink. Leftover ink is locally treated and transformed into ready-to-use, reclaimed water — making our printing process environmentally friendly.

Our Materials

We make corrugated material from up to 99% post-consumer recycled material and provide the following finishes:

Kraft: This finish offers a natural brown look with a matte finish that's uncoated.

White: This uncoated finish offers a matte, bright white look.

Premium white: For a glossy finish, opt for a coated bright white box.

Standard Mailer Box Sizes (L x W x D)

Create your box with custom dimensions based on your needs. Alternatively, opt for standard shipper box sizes. We offer the following sizes:

6” x 6” x 2”

8” x 8” x 2”

10” x 8” x 4”

12” x 10” x 4”

14” x 12” x 6”

16” x 12” x 6”


Whether you are opting to use our standard mailer box sizes or need custom mailer box dimensions DIYPack can assist with your mailer box needs.

Sample Options

You're welcome to order one or two boxes as samples. When you later place an order for 100 or more boxes, we'll offer a discount of up to $50 on your sample products, as stipulated in our sample program.

Terms and Conditions

Please familiarize yourself with our terms & conditions.

Design Your Own Custom Mailer Box 

Surprise your customers with custom mailer boxes. Easily beautify your boxes in our online editor, or design offline and upload your finished piece in PDF format. You can design on one or both sides of your mailer box.

DIYpack offers you complete control over your mailer design, but we won't leave you entirely to your own devices — we provide all the information you need in our extensive artwork guidelines to ensure your artwork fits perfectly and looks radiant on your box. Our host of creative instructional videos further demonstrates how to design in our studio. 

The intuitive design of our online studio enhances the user experience — you can easily upload logos and other images, choose a beautiful pattern and use shapes and icons in your design. The studio also offers you a live 3D preview of the inside and outside of your box. 

Our design studio will unlock your inner artist and provide added ease, as you can create a stunning box comfortably in your home.

How to Design a Custom Mailer Box That Reflects Your Brand's Identity

DIYpack offers ultimate customization, as you can choose ink colors and finishes. Add patterns and images to your design to reflect your brand identity. It's also important to choose the right mailer box size. 

Selecting an appropriate mailer box size will keep your product secure. Your product should fit snugly to prevent it from moving around inside the packaging, as this can cause damage. A snug fit also means you don't have to use much void fill. 

Not all products need void fill, but you'll want to package fragile products, like ceramics, with void fill like tissue paper, packaging peanuts, bubble wrap or kraft paper. Ensure you have enough space in your box to include sufficient void fill for these products. 

Get Creative

Select your material and box size and start creating a unique mailer box now! When your design is finalized, we can print your boxes quickly — you'll receive your beautiful mailer boxes within 10 days. If you have any questions about our products or printing process, please reach out to our friendly staff online.

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